Parylene
- A Technology Proven over Decades of Use
The
unique Parylene polymer series was isolated by a research
chemist in the late 1940s at the University of Manchester
in England. Union Carbide Corporation scientist William
Gorham later developed a deposition process to apply
the film, and Union Carbide commercialized the material
and process. Para Tech Coating, Inc. purchased licensing
for this coating process in 1968, and subsequently developed
and patented several important enhancements that optimize
performance, consistency and reliability of Parylene
vacuum deposition coating.
Parylene has become the protective coating of choice
for challenging electronics, aerospace and medical applications.
Conformal coatings are generally liquid in nature, while
Parylene is formed on surfaces from a high purity powder
known as a dimer with no liquid stage. The resulting
film is thin and conformal, has no pinholes, and resists
the effects of organic solvents, inorganic reagents
and acids. Parylene serves multiple purposes including
electrical insulation, moisture and chemical isolation,
mechanical protection, enhanced lubricity, and surface
consolidation to avert flaking or dusting.
Special Parylene Features
Surface Conformability
The
gaseous nature of the deposition process allows Parylene
to penetrate and coat surfaces that are unreachable by
liquid coatings, including sharp points, deep cavities
and other hard to reach areas.

Unlike
liquid coatings, Parylene film conforms closely to surfaces,
including edges, flat surfaces, corners and crevices.
This thin coating does not stress delicate features.
Low
Dielectric Constant
With
the dimensions of many electronic devices and components
measured at micron levels, signal processing speeds
can be compromised by coating materials having relatively
high dielectric constants. Parylene has a relatively
low dielectric constant, which -- when coupled with
its superior moisture barrier characteristics -- can
enhance signal processing speeds and help minimize conductor
and interlayer capacitance.
Stress
Free Application
Parylene polymerization takes place at room temperature, protecting the circuit board or other device being coated from thermal stress. The film does not cure in the conventional sense, and places no mechanical stresses on fragile components.
Optical Clarity
The
transparency and clarity of Parylene film leaves surface
features and printed nomenclature clearly visible, to
the benefit of quality assurance examination. This non-absorption
of visible light also makes Parylene suitable for optical
uses.
Superior
Electrical Insulation
Parylene's
superior electrical dielectric properties make it an
ideal solution for insulating electronic components
with minimal dimensional impact. Dielectric strength
of the film is greater than 5,000 volts per mil of coating
thickness (See Parylene
Specifications and Properites).
Bio-Compatibility
In
medical applications, Parylene provides a pinhole-free,
inert barrier against moisture, chemicals, bio-fluids
and bio-gases. Parylene types N and C comply with the
USP's (United States Pharmacopeia's) extensive Class
VI biological testing requirements, delivering the high
level of bio-compatibility necessary for implants and
other long term medical applications (see Parylene
Applications).